Three-Stage Emulsifying Pump

The Three‑Stage Emulsifying Pump is a high‑performance inline system designed to combine mixing, dispersion, and homogenization into a single continuous process. Its multi‑stage rotor–stator structure delivers exceptional shear intensity and uniformity, producing fine, stable emulsions with improved efficiency compared to traditional single‑stage equipment.

Engineered for demanding applications in cosmetics, food production, pharmaceuticals, and chemical processing, this pump ensures consistent particle refinement, enhanced product stability, and reduced processing time.

Description

Main Features

  • Three‑stage emulsification: coarse mixing, precision dispersion, and deep homogenization
  • High‑shear rotor–stator assemblies for rapid particle size reduction
  • Produces uniform, stable emulsions with excellent fineness
  • Increases processing efficiency compared to single‑stage systems
  • Suitable for high‑viscosity materials and formulations containing particulates
  • Continuous inline operation for improved throughput
  • Compact, space‑saving design
  • Stainless steel construction for durability and hygiene
  • Ideal for creams, lotions, sauces, ointments, and specialty emulsions

Technical Data

  • Emulsification stages:
    • Stage 1: Coarse mixing and initial oil‑water breakdown
    • Stage 2: Precision dispersion using toothed rotor–stator geometry
    • Stage 3: High‑pressure homogenization for molecular‑level uniformity
  • Performance improvements (typical):
    • Up to 40% higher efficiency
    • Up to 30% lower energy consumption
    • Up to 60% reduction in emulsification time
    • Up to 50% increase in product stability
  • Construction: Stainless steel wetted components
  • Operation: Continuous inline processing
  • Suitable media: Creams, lotions, sauces, ointments, chemical emulsions, and viscous blends

Optional Features

  • Multiple rotor–stator configurations for different shear requirements
  • Variable‑speed drive for adjustable shear intensity
  • Sanitary tri‑clamp connections
  • Mobile skid‑mounted system
  • Temperature‑controlled jacketed housing
  • Integration with automated control systems

Warranty

12 months (limited warranty)

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